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Polyimide–F46 Composite Film Insulated Hollow Copper Wire | Flat & Round Type

The product is sintered into a solid insulating layer using composite film technology. It features a high surface finish, excellent electrical performance, and outstanding bending performance. The wall thickness deviation is uniform, ensuring stable internal water-cooled or oil-cooled flow. The product also offers good mechanical strength and reliable sealing performance.
 

Technical Specifications

Technical Specifications

Item

Specification

Product Type

Sintered Hollow Copper Flat / Round Wire

Insulation System

Composite film sintered insulating layer

Conductor Material

Oxygen-free copper (≥99.95%)

Shape

Flat / Round (customizable)

Manufacturing Process

Composite film sintering technology

Outer Diameter

Customized (typical 2.0 – 20.0 mm)

Inner Diameter

Customized (precisely controlled)

Wall Thickness

Uniform, low deviation control

Surface Finish

High smoothness and cleanliness

Dielectric Strength

≥ 3.0 kV

Insulation Performance

Excellent electrical insulation

Bending Performance

Excellent flexibility and stability

Sealing Performance

High reliability, no leakage risk

Cooling Medium

Water / Oil compatible

Mechanical Strength

High tensile strength

Application Temperature

-50°C to +200°C

Standards

IEC / ASTM / Customized

Application

This product is widely used in high-performance thermal management and electrical conduction systems, including:

Water-cooled and oil-cooled high-power electric motors

High-efficiency generators and power equipment

Liquid-cooled hollow conductor systems

Industrial electrical equipment requiring stable thermal control

High-load continuous operation motor winding systems

Advanced energy and transportation electrical systems

FAQs

Q1: What are these hollow conductor products mainly used for?

These hollow conductors are mainly used in high-power electrical systems requiring internal cooling, such as electric motors, generators, traction systems, and industrial equipment with water or oil cooling structures.

Q2: What cooling media can be used inside the hollow conductors?

The products are compatible with common cooling media such as water, oil, and other industrial cooling fluids, depending on the system design and operating conditions.

Q3: What are the main material options available?

The product range includes stainless steel hollow wire, oxygen-free copper hollow wire, and various insulated versions with composite structures such as polyimide F46 film, fiberglass, and polyester insulation systems.

Q4: Can the size and structure be customized?

Yes. Outer diameter, inner diameter, wall thickness, conductor shape (round or flat), and insulation structure can all be customized according to customer technical requirements.

Q5: What are the main advantages of hollow conductor products compared to solid wires?

Hollow conductors provide efficient internal cooling, improved thermal management, higher power density capability, and better stability in high-load continuous operation environments.

HOW CAN WE HELP YOU?

We offer customization to meet your specific needs. Our expert team will collaborate with you to develop the perfect product for you

Add: Baoshida Group Industrial Park, No. 8 Kaiyuan Road, East Section of North Industrial Road, Licheng District, Jinan City, Shandong Province, China

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+86 13335151337

+86 13335151337

16675765504

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